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Gearbox Reliability Collaborative Phase 3 Gearbox 2 Test

Published by National Renewable Energy Laboratory | Department of Energy | Metadata Last Checked: January 27, 2026 | Last Modified: 2024-12-18T17:36:27Z
The National Renewable Energy Laboratory (NREL) Gearbox Reliability Collaborative (GRC) was established by the U.S. Department of Energy in 2006; its key goal is to understand the root causes of premature gearbox failures and improve their reliability. The GRC uses a combined gearbox testing, modeling, and analysis approach disseminating data and results to the industry and facilitating improvement of gearbox reliability. This test data describes the tests of GRC gearbox 2 in the National Wind Technology Center dynamometer and documents any modifications to the original test plan. It serves as a guide to interpret the publicly released data sets with brief analyses to illustrate the data. TDMS viewer and Solidworks software required to view data files.

Resources

17 resources available

  • This test report describes the recent tests of GRC gearbox (GB) 2 in the National Wind Technology Center (NWTC) dynamometer and documents any modifications to the original test plan.

    PDF
  • PDF Format. Engineering drawings of GRC gearbox (GB) 2 showing basic part dimensions, characteristics and assembly procedures.

  • Solidworks Format. Solid body models of GRC gearbox (GB) 2 for visualization and other analyses.

  • TDMS files measuring torque variation on the high speed shaft.

  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 0%

    0%
  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 10%

    10%
  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 100%

    100%
  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 25

    25
  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 50%

    50%
  • TDMS files. Static nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured. 75%

    75%
  • TDMS files. Dynamic nontorque rotor loads were applied to the drivetrain at a range of power levels and the gearbox response was measured

    DYNAMIC NONTORQUE ROTOR LOADS WERE APPLIED TO THE DRIVETRAIN AT A RANGE OF POWER LEVELS AND THE GEARBOX RESPONSE WAS MEASURED
  • TDMS files. Static thrust loads were applied to the drivetrain at a range of power levels and the gearbox response was measured.

  • TDMS files. The generator was intentionally radially misaligned from the gearbox.

  • TDMS files. Simulated field conditions resulted in excellent agreement with actual torque and bending measurements.

  • TDMS files. Main shaft torque oscillation is measured upon application of a disk brake.

  • TDMS files. A grid disconnect is simulated vial a controlled shutdown. Reverse torque is observed.

  • Log of tests

    APPLICATION/OCTET-STREAM

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